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用于电信/数据通信的隔离式电源探讨

用于电信/数据通信的隔离式电源探讨

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(2)
where k2 is a constant, vout is the output voltage, and vin is the input voltage.

The combination of equations (1) and (2) results in equation (3), which is the known ideal gain expression for forward- and buck-type regulators. However, in this expression, it is seen that the power-stage gain vout/vc is dependent on the input voltage.

(3)
This dependence of the power-stage gain on the input voltage limits the attainable control-loop bandwidth in systems where the input voltage is subject to wide variations. Also, any fast perturbation on the input-voltage line directly affects the output voltage, as can be seen from equation (3). The only correction to such perturbation to keep the output voltage constant must come from changing vc, which entails the intervention of the relatively slow voltage error amplifier.

In a feed-forward compensated system, the slope of the regulating ramp is made inversely proportional to the input voltage, as given by equation (4):

(4)

By substituting equation (4) in equation (3), the constant gain expression of equation (5) is obtained:

(5)

It is clearly seen from equation (5) that the dependency of the output voltage on the input voltage has been completely eliminated, as virtually all input-voltage transients are rejected by the power circuit even without the intervention of the output-voltage control loop.

By using an external resistor, the switching frequency has been set to be 250kHz. This helps to minimize the size of the energy storage components without a big switching power loss penalty.

Forward converters with a reset winding (terminals 3 and 4 of the transformer) need to have their maximum duty cycle clamped to specific levels to avoid transformer-core saturation due to insufficient core reset. In general, the following condition must be met under all conditions to prevent transformer-core saturation:

(6) where N12 and N34 are the number of turns of the main and reset windings. Written in simplified form, equation (6) sets the condition that must be met for the duty cycle:

(7)
The MAX5003 provides for the maximum-duty-cycle limit by programming the MAXTON pin with a single resistor, thus helping to meet the above condition for an optimized design.

Telecom-grade power supplies also require an undervoltage lockout function. This is used to disable the power supply if the input voltage "dips" lower than a preset voltage (less than 32V in most systems). The undervoltage lockout threshold of this power supply is set by the voltage divider R1/R2.

Startup Circuit

The MAX5003 controller contains an internal high-voltage preregulator that directly connects to the input voltage. Power is fed from the V+ pin into a depletion junction FET preregulator. The preregulator drops the input voltage to a level low enough to feed a first low-dropout regulator (Figure 3). The input to the LDO is brought out at the ES pin, where it is decoupled with a small ceramic capacitor. The output of the primary-side bias winding (T1-5 and T1-6) is rectified with D3 and applied to a voltage-level conditioning circuit comprised of R14, Q2, and Z1. This circuit limits the voltage to a safe level so that it can be applied to the VDD. The bias winding in this case operates in flyback mode, as opposed to the power stage that operates in forward mode. This eliminates the need for a filter inductor, reducing cost. Energy to the winding in the flyback mode is supplied by the energy stored in the magnetizing inductance of the transformer during the on time.

During initial startup, the first regulator generates the power for the VDD line, which is available externally through a corresponding pin. Forcing voltages at VDD above 10.75V disables the first LDO, turning off the high-voltage depletion FET, thus reducing power consumption by the IC especially at high input voltages. Following the VDD, the LDO is another regulator that drives VCC: It is the power bus for the internal logic, the analog circuitry, and the driver for the external power MOSFET. This regulator is needed because the VDD voltage level would be too high for the external N-channel MOSFET gate. The VCC regulator has a lockout line that shorts the N-channel MOSFET driver output to ground if the VCC LDO is not regulating. VCC feeds all circuits except the VCC lockout logic, the undervoltage lockout, and the power regulators.

Transformer

A key component in any isolated power supply is the power transformer. Critical specifications of the power transformer that have a direct impact on efficiency and reliability are the primary and the secondary winding DC and AC resistances, resulting in operating losses. The AC part of the losses comes from skin and proximity effects and, depending on the transformer (whether is gapped or not), from circulating eddy currents. The proximity effect is the consequence of magnetic fields that distort the current flow in nearby winding conductors. The winding configuration plays a big role in these losses.

Figure 4. Waveform at transformer secondary.
Figure 4. Waveform at transformer secondary.

Another key parameter is leakage inductance. Leakage inductance is a critical parasitic element that must be kept as low as possible to maximize power transfer to the secondary. Low leakage inductance also reduces losses in the primary. In this design, part of the leakage energy is dissipated across Q1. Figure 5 clearly shows the spike at the drain of Q1, briefly after turning off. A less critical parameter is magnetizing inductance. This is the inductance seen from the primary terminals 1 and 2 with all other terminals open-circuited. Table 2 gives the transformer specifications.

Figure 5. Q1, drain-source voltage waveform; leading-edge spike is a result of the leakage inductance energy; allowed to dissipate in Q1.
Figure 5. Q1, drain-source voltage waveform; leading-edge spike is a result of the leakage inductance energy; allowed to dissipate in Q1.

The following formula can be used to roughly calculate the energy stored in the leakage inductance and therefore dissipated in the MOSFET:

(8)

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